Different Types of Pipe Making Machine
Different Types of Pipe Making Machine
A pipe making machine is a machine which is used for the manufacture of pipes. There are different types of these machines. Some of them include concrete, PVC, and steel pipe making machine.
PVC pipe extrusion line
A PVC pipe extrusion line is used to produce plastic pipes of different diameters. They are applied to the water supply, drainage and construction plumbing. The pipes are also applied to the underground wire.
A PVC pipe extrusion line includes many machines which work together. The key machines are the extruder and the mould. These are the heart of the production process.
The extruder melts the raw material and creates a continuous tubular melt. It is then forced into a die head. This die head gives the shape of the pipe.
Pipes are then cut into final lengths. After the cutting, they are cooled in a controlled environment. Afterward, the pipe products are stacked and placed.
Before making any major production changes, it is important to learn the process first. It is then possible to adjust to the actual situation. Having a remote control option can be a critical factor in the integration of your line. This will provide you with on-the-spot monitoring and data acquisition.
As a result, you can maximize output and achieve greater efficiency. However, higher production can also lead to a higher reject rate. Therefore, it is important to make sure that your pipes meet the standards of your product.
The CPVC plastic pipe is widely used in the construction and chemical industry. It is also applied in the hot water supply, crude oil transportation and directly buried electrical wires.
The O-PVC pipe extrusion line is the latest energy-saving extrusion line. It has many features such as low power consumption, strong anti-degradation, and 100% recyclable. In addition, the line can be installed locally.
For the PVC pipe extrusion process, Benk Machine is a reliable supplier. We are able to manufacture 50-200mm PVC pipe extrusion machines for Philippine clients within 30 days. You can easily check out our online live support and troubleshoot production issues.
All our PVC pipe extrusion machines are tested before delivery. Benk Machine supplies all the electric wires and parts needed to operate the machine. We even offer regular stock for parts. Moreover, we can deliver quality products at a much faster pace than most others.
PP-HM spiral profile wound pipe machine
The PP-HM spiral profile wound pipe is an alternative to traditional spiral wound gravity pipe. This type of pipe has improved ring stiffness while being less weighty. It Pipe Making Machine is designed for utility and industrial applications.
A typical PP-HM spiral profile wound pipe is produced using a movable extrusion system that enables two or three winding stations. This produces a layer-by-layer process, which allows each layer to be produced independently.
The advantages of this spiral wound pipe are numerous. The material is suitable for handling aggressive chemicals, and it is perfect for food storage. These pipes can also be used for sewer systems. They are also lighter than other spiral-wound pipes because they are made from high modulus polypropylene.
Another benefit of this specialized pipe is that it can be fabricated in different thicknesses. Each thickness will result in a pipe with a better ring stiffness. Moreover, each pipe can be cooled separately after the winding.
Other advantages of this type of pipe include reliable sealing, quick construction, and water transfer quantity. In addition, it can replace metal, PCCP, and cement pipe in a gradual manner.
Spiral profiled pipe can be used for both pressure and non-pressure applications. One machine can produce pipe from DN 300 to DN 4000. There is also an increased demand for PE and PP materials in larger diameter pipes.
In the Middle East, the three metre diameter PP spiral wound pipes are being used for an industrial project. This is the first time this kind of product has been manufactured in the region. Several other projects are expected to follow.
For this reason, the manufacturer should use non-destructive testing methods for the safe long term reliability of the pipe system. This includes using an automatic controller to control liquid level, an inhaling vacuum device to produce a high extrusion, and a unique spraying nozzle for effective cooling.
Although spiral profiled pipes are not the newest invention, they are the best option for many applications. However, there are some shortcomings, such as limitations in the design and the limitations of the spools. As the spools are smaller than the host pipe, they may not fit correctly.
High frequency ERW tube mill line steel pipe making machine
The high frequency ERW tube mill line can produce various shapes and sizes of ERW welded steel pipes. It is widely used in petrochemical industry, energy industry, shipbuilding industry and other industries. ERW welded steel pipe can meet both low and high pressure requirements.
In the production of ERW welded steel pipes, the main manufacturing process includes the following steps: forming, sizing, welding, cutting, and finishing. Among these, the forming and sizing steps play an important role in the pipe production. After forming, sizing rolls make the pipe to achieve the desired outside diameter. When sizing, accumulators collect the steel strip in the pipe line. This process is followed by the sizing machine and the fly-saw.
The process of forming is the most basic part of the production line of ERW welded steel pipes. To form a pipe, a steel plate in a certain width is fed into the forming machine. If the steel plate is Pipe Making Machine thin, it is folded into a pipe state. Otherwise, it is unfolded to a certain thickness. Depending on the shape of the pipe, the forming machine will be able to use roll forming or full automatic flexible forming.
Choosing reliable ERW pipe manufacturing machines is extremely important. HOOHA has successfully supplied world-class services to over 30 countries. Moreover, they provide complete pipe making machines. These equipments can manufacture square and rectangular steel pipes. They are also applied for general mechanical tubing.
Compared with traditional methods, the high frequency ERW tube mill line has several advantages. For example, it has stable operation, energy saving, easy automation, material saving, and so on. Also, its production efficiency is higher.
The machine is highly suitable for the production of different kinds of ERW welded steel pipes, such as carbon pipe, railings, tables, and so on. It has the capacity to produce a variety of shapes, including round, square, oval, elliptical, etc. The ERW welded pipe produced by the tube mill line is not only durable, but also environmentally friendly. Moreover, it is also economical.
HUAYE’s ERW pipe mill has been exported to many countries such as Mexico, Uzbekistan, Kazakhstan, Korea, Japan, and so on.
Concrete pipe making machine
The concrete pipe making machine is a device used to form concrete into pipes of different diameters and lengths. The pipes are used for drainage system and water distribution. It has several features that help it in forming pipes.
The main components of the machine include the upper roller head 62, the counter rotating packerhead assembly 38, the conveyer 148, and the vibrator. There is also a control system that includes a programable computer controller 179 and valve driver boards 180 and 178.
The upper roller head has a circular top plate 64, a hub 66, and upwardly directed paddles 67. Besides these, there is a power transducer 167 for sensing the power required to rotate the upper roller head. Also, there is a control connected to the pump to regulate the speed of the vibrator motor.
The lower roller head has a cylindrical member 74, a cap 78, and a post 71. These are all mounted rotatably on the post 71. Besides these, there are numerous bearings that rotatably mount the cylindrical member 74 on the post 71.
The conveyer 148 controls the level of the concrete above the roller head assembly 238. The concrete is then consolidated and prepacked in the mold chamber.
When the core 37 is ready to be placed into the mold 24, it is supported on a lift. A hydraulic fluid is then used under pressure to drive the core into the mold. As the core is moved, it vibrates, densifies, and settles the concrete in the mold.
The counter rotating packerhead assembly is also included in the machine for making concrete pipes. It is composed of the upper and lower roller heads. They are arranged circumferentially and minimize the twisting force on the cage 36.
A control system is also involved in the operation of the machine for making concrete pipes. This system is responsible for controlling the flow of hydraulic fluid to the motors. It is able to adjust the speed of the motors and the conveyer. For instance, it is able to increase the speed of the motors to supply more concrete to the core.