Custom Corrugated Boxes

Corrugated boxes are an inexpensive, durable, and reusable way to delight your customers and build brand awareness. They can protect your products from impact damage and help ensure their safe delivery.

They are available in a variety of flute sizes and constructions. You can even design them to your exact specifications using an online design tool.

Strength

Corrugated boxes are sturdy, light, and flexible. They protect a wide range of products during transit and storage and provide excellent branding opportunities. Whether you’re shipping delicate electronics, heavy machinery, or bulky clothing, corrugated boxes offer the strength and durability your products need.

The strength of corrugated is achieved through a combination of factors, including the flute type and the material used for the liner. The standard kraft liner is made from virgin fibers that come from fast-growing trees. Many large packaging companies have their own forests that span thousands of acres. After the trees are harvested, they are shipped to pulp mills for processing. The pulp is then rolled into sheets and cut into the desired shape and thickness.

The flutes in corrugated boxes are shaped to strike a balance between strength and lightness. Single-wall B, C, and E flutes are available to fit various sized product dimensions. The material is then either glued or “stitched” (using very large staples) to hold the pieces together. Gluing tends to be cheaper, but stitching is stronger and more durable.

When buying a box, look for a round stamp on the outer ring that says “BMC” or “Box Maker’s Certificate.” The BMC indicates the manufacturer and provides quick specifications, such as the edge crush test rating or Mullen test.

Durability

Corrugated boxes are highly durable, making them a great option for long-distance shipping. They can protect fragile items from sudden temperature custom corrugated boxes changes, moisture, and other environmental factors. They are also ideal for displaying retail products and making a lasting impression on customers.

The durability of corrugated boxes depends on their construction, flute grades, and thickness. The ECT or Mullen test ratings determine how much the box can bear. Generally, 5-ply corrugated boxes can last for several years with proper maintenance and storage. To extend their lifespan, it is advisable to regularly inspect them for dents or tears and reinforce weak areas with extra tape or support. Additionally, it is important to store the boxes in a dry and controlled environment to prevent moisture damage.

When designing a custom corrugated box, you can choose from a variety of styles and sizes. You can use a 3D design tool to make the process easy and quick. You can upload graphics, select panel colors and add text to customize the box’s interior. You can even view a 360-degree 3D preview of your creation at any time.

Unlike standard packaging, custom printed boxes can be customized to feature your brand logo and eye-catching colors. This can leave a positive impression on package handlers and delivery drivers, and increase your customer’s perceived value.

Eco-Friendliness

When it comes to shipping goods and packaging, businesses should choose eco-friendly options that not only meet consumer expectations but also contribute to a healthier planet. Corrugated boxes, for paper bag design instance, are an excellent option for shipping products while reducing environmental impact. These boxes are crafted from recycled paper and can be easily recycled by consumers. They are also biodegradable, which reduces waste and promotes a circular economy.

Eco-friendly custom boxes are made of recycled materials and can be printed on using ‘green inks’, which are derived from vegetable oil. They can be recycled again and again without losing their strength or structural integrity. The material is also renewable and self-sufficient, since it can be sourced from sustainable forests that are regularly replanted. This allows companies to rely on their own resources and reduce dependence on outside materials and energy during production.

Corrugated boxes are also lightweight, which cuts down on shipping costs. This can help ecommerce stores save money on logistics fees, and customers will appreciate the fact that their packaging is sustainable.

Many manufacturers of custom corrugated boxes are committed to sustainability and environmentally friendly practices. They may use water-based inks and vegetable-based adhesives, for example, or develop boxes with a higher percentage of recycled content. Some even adhere to sustainable forest management principles, which include responsibly sourcing raw materials, maintaining healthy forests, and supporting biodiversity.

Customization

Custom printed corrugated boxes are an excellent way to market your business. They will make your product stand out from the competition, and they will add a sense of luxury to the customer experience. This will make your brand more memorable, increasing the likelihood that customers will buy from you again. In addition, a branded box will impress package handlers, delivery drivers, and others who are exposed to your packaging.

The customization options for custom corrugated boxes are endless. They can include special treatments like embossing and debossing, spot UV, and unique tab closures. They can also be customized with a logo and important product information to promote your brand. You can even choose from a variety of box shapes and sizes to meet your specific needs.

Once you have decided on the structural design of your box, it is time to think about the graphics. There are many add-on options available, such as a die-cut cardboard foam insert and cavities or thermoform trays. These can be used to firmly hold products in place and protect them during transit.

The printing method you choose for your custom packaging will depend on the quantity and quality of the prints you need. Digital printing is a great option for shorter print runs and is ideal for high-resolution graphics and images. It also allows for the use of multiple colors and a wide range of fonts. Litho laminating is the most expensive printing technique, but it is perfect for large or complex projects.