Adding Printing to Your Custom Paper Box

Adding printing to your custom packaging can boost profits, attract repeat buyers, and help you build a strong brand image. It’s a cost-effective alternative to traditional marketing methods like posters and other advertising investments.

A custom paper box can be printed with a variety of colors, graphics, and designs. It can also feature a company’s logo and other information that helps customers make a purchase decision.

Corrugated Paperboard

Corrugated is a material used to manufacture custom paper boxes. It is creased and slotted for easy folding and a sleek, functional shape. It can be customized to fit any product by combining layers or adding interior packaging. It can also be printed with custom graphics, text, or even a soft-touch finish.

Corrugated can be produced in various thicknesses and flute grades, which provide different levels of strength. custom paper box For example, double-wall corrugated has two sheets of flute alternatively glued between two layers of liner. Triple-wall is even stronger, and it is typically used for heavy products that need extra protection.

There are many printing options available for custom corrugated boxes, ranging from digital to litho lamination. Digital printing is ideal for small orders and customization, as it doesn’t require printing plates. It is also cost-effective and fast, making it a great choice for custom retail packaging.

Litho lamination is a high-quality printing process that involves a layer of film or paper being laminated to the surface of the corrugated material. It offers exceptional color reproduction and is perfect for high-end packaging. Offset printing is a more traditional method that provides high-quality results, but it can be expensive for large production runs. Screen printing is another option that produces vibrant colors and unique textures, but it isn’t as cost-effective as litho lamination.

Litho Printing

Litho printing is one of the most advanced techniques for manufacturing product cardboard packages. It allows for high-end graphics with vivid colors and precise detail. It also offers the fastest turnaround for production. This is ideal for packaging manufacturers that need to meet tight deadlines for their products.

Unlike digital printing, which uses toner powder to print colors onto the paper surface, litho printing uses a liquid ink. This liquid is transferred to the printed surface through a roller. This process makes it possible to use Pantone and special spot colors. In addition, litho printing is much cheaper for larger quantities.

In addition to producing superior print quality, litho printing is more durable than digital printing. This is because the ink soaks into the paper fibers, which helps it resist fading and cracking. Litho lamination is also available, which adds a layer of protection to the paper. This process is often used for food packaging and consumer durable boxes.

Litho printing is a high-end, magazine-quality printing technique that utilizes an offset process. It is a good choice for packaging with high-end graphics and logos. This method can be combined with flexography for a premium finish. It is best suited for shipper boxes, primary retail packaging and high-end graphics.

Litho Lamination

Litho lamination is a process that allows you to print high-end graphics on structurally strong packaging. This is especially useful for floor stand displays and point of purchase displays. This printing process uses rubber rollers to lift ink from the plate and squeeze out water, transferring the image to the printed paper. Then, the paper is laminated onto a corrugated substrate. Litho lamination is an ideal option for branded and premium packaging for electronics, vitamins, and other high-end products.

For litho lamination, the printing paper is fed between two plates – one positive and one negative. The positive plate has a smooth surface that is receptive to oil-based inks and repels water, while the negative plate has rough textured areas to attract the water and absorb the ink. When the positive and negative plates pass through the lithograph, the ink is transferred to the printed paper through the rubber rollers.

The result is a thick, glossy, durable finish that is perfect for high-end packaging applications. It is also ideal for specialty finishes, such as spot UV, foil stamping, and embossing.

For the manufacturing of custom litho laminated boxes, Shanghai DE Printed Box use a specialized wet end litho laminator from BOBST. This machine features reel stands, splicers, pre-heaters, and conditioners. It also has a single facer group that creates the corrugated sheet from reels of liner and fluting papers. The most common material is CCNB, also known as Clay Coated News Back paperboard.

Offset Printing

If you are looking to print a high-volume of a single design, offset printing may be a better option than digital. It takes longer to set up, but it produces superior quality results and is more cost-effective in the long run. This is because the initial setup costs are spread across a larger print run, reducing the per-unit cost.

This printing technique uses a plate cylinder that is custom-made for each job. The plate is designed with images that attract ink and repel water, which enables the plate to transfer to paper. The inked plates are then passed over a rubber blanket roller, which applies pressure and transfers the ink onto the paper. Offset printing also allows for a wide range of colours, including Pantone brand and metallic inks, which are not available with digital printing.

The finished printed sheets can then be cut to size, folded, bound, hole-punched, varnished, or laminated, as needed for the specific product. Some custom paper box finishing equipment can even apply foil stamping, embossing, or soft-touch finishes.

As a leading China box manufacturer and packaging supplier, Shanghai DE Printed Box can provide you with a full range of high-quality paper printed boxes, folding cartons, and rigid/set-up boxes. We can also offer a number of different inner lining options, such as magnetic and ribbon closures, handles, and die-cut slots. Our expert staff is on hand to advise you and assist with your packaging requirements.